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KR KOREAN REGISTER

Ammonia

Ammonia as an Alternative Fuel

In response to increasing environmental regulations, various technical measures such as ship speed reduction, hull form improvment and wind propulsion are being implemented, as well as operational measures such as route optimisation and speed optimisation to reduce fuel consumption, but these are not enough to achieve complete decarbonisation. In the end, the transition to carbon-free fuels is essential, and as environmental regulations such as the IMO and EU become more stringent, the transition to carbon-free fuels will accelerate.

Ammonia is a chemical compound made up of nitrogen and hydrogen, and contains no carbon, making it a prominent carbon-free fuel. The key properties of ammonia as a marine fuel are summarised below.

[Volume]
Liquid ammonia has a low volumetric energy density, requiring a tank approximately 4.1 times the size of diesel fuel.
[Flammability]
The risk of fire is relatively low due to its narrow flammability range and difficult conditions for ignition. Due to these characteristics, ammonia engines require pilot fuel.
[Corrosive]
Ammonia is corrosive to some materials such as copper, copper alloys, and zinc, so care must be taken when selecting materials.
[Toxic]
Ammonia is a toxic substance with a colourless, strong odour at room temperature and pressure, and because it is lighter than air, it tends to collect in high places such as ceilings.
Development of Ammonia engine and Ammonia fueled Ship

The most important milestone for the commercialisation of ammonia fueled ship is the commercialisation of ammonia engines. Currently, major engine companies such as MAN, Wartsila, WinGD, Hyundai Heavy Industries Group, and STX Engines are developing ammonia engines and have announced plans to launch them after 2024. At the same time, global shipbuilders such as Korea Shipbuilding & Marine Engineering, Daewoo Shipbuilding & Marine Engineering, and Samsung Heavy Industries are also announcing plans to commercialise ammonia propulsion.

Development of International Regulations
7th CCC ('21)
Decided to include the development of a separate guidance note for ships using ammonia as fuel in the IGF Code development workplan.
8th CCC ('22)
Identified items for inclusion in the IGF Code using national regulations, technical reports and international standards related to ammonia, with a view to finalising provisional standards at CCC 10.
Production of Ammonia

Ammonia can be divided into three types: grey ammonia, produced by feeding hydrogen produced through natural gas reforming into the Haber-Bosch process; blue ammonia, produced by treating the carbon dioxide generated in the production of grey ammonia with carbon capture, utilisation and storage (CCUS); and green ammonia, which uses green hydrogen produced through water electrolysis using renewable energy. Depending on how the ammonia is produced, the lifecycle CO2 emissions of the fuel can be very different.

As ammonia is widely used in various industries as a hydrogen carrier, a number of blue/green hydrogen production projects are being planned. For example, the Helios Green Fuels project will produce 1.2 million tonnes of green ammonia per year from 4 GW of renewable energy facilities, including solar, wind and energy storage, in the NEOM region of Saudi Arabia, and the Asian Renewable Energy Hub project will generate up to 100 TWh of electricity per year from 26 GW of solar and wind power facilities in the Pilbara region of Western Australia, and produce green hydrogen and ammonia using renewable power, which will be exported overseas in 2027-2028.

Ammonia Infrastructure and Bunkering

Approximately 180 million tonnes of grey ammonia are produced and transported every year, with 38 ammonia export terminals and 88 import terminals operating globally. There are already well established import/export ports and infrastructure, and the number of ammonia bunkering ports is expected to grow with the increase in green ammonia production and export projects. Maersk and Keppel Offshore & Marine have signed an MOU for a joint feasibility study to establish a green ammonia bunkering hub in Singapore ('21.3) and are conducting a feasibility study on developing a cost-effective green ammonia supply chain and developing green ammonia supply chain infrastructure.

Future Price of Green Ammonia

The price of green ammonia tends to be strongly influenced by the price of renewable-based electricity. The production price of green ammonia in 2030 is expected to be around $370/tonne (IEA, 2022. Glybol Hydrogen Review) and around $475/tonne (IRENA, 2022. Innovation Outlook - Renewable Ammonia), although there are some differences in the forecasts by different organisations depending on the capacity factor, electricity prices, etc. However, as renewable-based electricity production becomes more widespread in the future, the production price of green ammonia is expected to become competitive.